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Teach Soap • View topic - Mixing in 5 Gallon pails with Pail Heaters??

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PostPosted: Mon Jan 07, 2013 8:10 am 

Joined: Sun Jan 06, 2013 1:12 pm
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Has anyone ever tried making shampoo, conditioner, or lotion in 5 gallon pails with pail heaters? I need a quick solution in making larger quantities and keeping equipment cost at a minimum. Anyone have any good ideas?


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PostPosted: Mon Jan 07, 2013 10:46 am 
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Have you tried an electric blanket? I heat my oils and liquids on the stove, let cool some, then pour into sanitized buckets to mix.

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PostPosted: Mon Jan 07, 2013 2:11 pm 

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Aha... this is the "scale up production" problem.
Yes, you can use 5 gallon buckets to prepare creams etc., and as you've discovered, heating can be a problem. Another problem is mixing. A stick blender won't do, and commercial mixers cost a bloody fortune for some reason. I don't know what you mean by a "pail heater" but if it is one of those heating coils you suspend in the liquid, I think it would be likely to cause hotspots and problems. My own largest batches are 4 litres because that's the largest container that will fit in the microwave oven.


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PostPosted: Mon Jan 07, 2013 2:50 pm 
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I don't make lotions, but for mixing in a bucket, would this work?
http://www.betterbee.com/Products/Cream ... oney-Mixer

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PostPosted: Mon Jan 07, 2013 3:11 pm 
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PostPosted: Mon Jan 07, 2013 5:21 pm 
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PostPosted: Mon Jan 07, 2013 10:08 pm 

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Thanks for the interesting link! I would hesitate to use an electric drill though, the carbon and copper particles those things emit would contaminate everything. I think I'd want to get a local engineering shop to knock up a stand, with a DC motor mounted on it, and a control. Still, that's expensive.


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PostPosted: Tue Jan 08, 2013 4:58 am 
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PostPosted: Tue Jan 08, 2013 10:17 am 

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what? use an electric drill to mix food? Totally shocked by that idea. Appalling. Electric drills spew metal and carbon particles from their ventilation slots. You'll have noticed that a stick blender has no ventilation slots? Do you make the connection as to why?


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PostPosted: Tue Jan 08, 2013 7:04 pm 
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I've never noticed my drill spewing, but then, I've only used it to screw together woodenware, so I wasn't paying that much attention. But yes, people whip buckets of honey with that and a drill to make creamed honey. How big are these particles?

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PostPosted: Tue Jan 08, 2013 7:11 pm 
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PostPosted: Wed Jan 09, 2013 1:41 pm 

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